Laminating-f-a-q

Laminating-f-a-q

LAMINATORS AND LAMINATING

GLOSSARY

Heat up time : : The amount of time required for the laminator to reach the appropriate temperature for lamination.
Lamination speed : The speed at which the machine rollers rotate ; expressed in cm/mm and the required time to laminate 1 A4 document.
Lamination width : : The maximum width of pouch that can be introduced into the laminator.
Photo safe : Laminator can laminate both printed digital photos and standard photos.
Release mechanism : Mechanical system that allows removal of a document from the laminator to remove pouch.
Reverse function : Motorized system allowing to reverse the direction of the laminator's rollers to remove and re-center document and pouch.

Frequently Asked Questions

 


When should I use a carrier?

A carrier is needed to laminate with the previous generation of technology, hot plate laminators, especially when this laminator was a 2 roller hot plate laminator. The carrier would be used to protect the document from an intense and direct heating source (the plates) and would also help the document to be fed into the machine when it was a 2 roller hot plate laminator. A carrier is a piece of folded and stitched heavy weight cardboard that is coated with a non-stick surface. A pouch is placed into the carrier and then inserted into the hot plate laminator.
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What is hot seal pouch lamination?

Hot seal pouch lamination is a process where a document is sealed between layers of polyester film pouch. As the pouch is inserted into the machine, heat liquefies the adhesive (polypropylene) and with the help of the rollers, forces the adhesive into the pores of the document. Once cooled, the seal is permanent and can not be removed.
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What causes poor quality lamination on the edges of the pouch?

Your document may be too thick or the temperature of the laminator too low. Also, your document might be too large for the pouch size used. Make sure there is a minimum of 3mm (1/8") seam around the entire edge of the pouch.
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How is pouch thickness measured?

Pouch thickness is listed in microns or mils. The most common gauges are 80 to 250 microns (3 to 10 mils). Note: This corresponds the thickness per flap.
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Why do  laminators have temperature control?

Temperature control enables use of the machine with a variety of pouch thickness, generally 80 to 250 microns (3-10 mils). A cold setting that enables lamination with cold (adhesive) pouches.
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What is the warranty on  laminators?

One or two years from the original date of purchase, depending upon the manufacturer. We recommend keeping a copy of your original receipt for your records in the case you should need to use your warranty. This is your proof the unit was purchased with in the year.

In the rare case of a laminator arriving "dead on arrival" it will be replaced with a new machine by the manufacturer or their agent.

Most manufacturers will replace a machine that stops working within 2-4 weeks of delivery - after which the machine will be repaired by the manufacturer.
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What causes bubbles in the margin areas of the pouch?

This occurs in areas of the laminated document where there is no paper. It is very common, and if preferred, the pouch can be trimmed down as long as a margin of at least 3mm (1/8") remains.
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What is the pouch film made of?

Thermal or heat activated pouches are made up of two layers. The outside or shiny layer is a polyester film. The inside or dull layer is an adhesive glue. During lamination, the adhesive is melted and permanently bonds to the document. The adhesive then hardens as it cools.
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Can my laminator accept photos?

Most of our laminators will accept photographs, it is now an accepted requirement, meaning that you can laminate both printed photos or traditionally processed photos without carrier. You may find that digital print does not stick well or the inks run - This is because many digital printers use oily inks which stop the laminating process working correctly. The solution in many cases is to use a high end machine with hot shoe and heated roller.
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Do I need a carrier to use my laminator?

Our entire range of laminators is carrier free. If your laminator is a hot plate technology, you need a carrier that will have to be replaced after being used 25 times.
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What kind of things could I laminate?

You can feel confident laminating all materials that are flat and dry without risk of damage to your machine. You should avoid materials that contain liquids, gels, or even moisture, that could escape. You should also avoid those that may crumble or otherwise disperse under pressure or are likely to break, as could glass or rigid metals and plastics.
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When should I use cold lamination?

Cold lamination is needed only to laminate documents such as thermal printed documents (old fax process). In all other cases, such as photos,  recommends hot lamination as it provides better protection, offers a wider variety of applications, is easier to use and is more cost effective.
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What causes waves or wrinkles?

The temperature is too high. Turn the machine to the lower setting if you can. Passing the cleaning sheet will also help cool down the rollers.
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How can I clean the rollers of my laminator?

When you have finished hot laminating, pass the cleaning sheet (provided with  laminators) or any other sheet of uncoated paper through your laminator before turning it off. The cleaning sheet removes possible excess glue from the rollers, and then reduces the risk of jamming or smudge marks on finished laminated documents or photos.
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Why are there different pouch thicknesses?

Depending on the level of handling your document may be subject to, and the finish you want to achieve, rigid or not. If you are folding a pouch after laminating then 150mic total would be fine. Business cards are better with 250 - 50mic pouches. For Menus the most popular is 200 - 250mic. If you are putting together a display brochure for your business then it will receive excessive use so 50 or even 500mic will give a solid feel and should be long lasting.

 


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